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Choice for snubber cap?

N

Neil Preston

Jan 1, 1970
0
Which type capacitor is appropriate for a triac driver snubber?

I'm using a sensitive-gate triac (Teccor L601E3) with an optically coupled
triac driver (MOC3011 equivalent) to control a solenoid valve coil that
draws about 75 mA at 120V with a PF of about 0.15.

According to the application literature and calculations, I plan to use a
0.068 uF 400-600V capacitor and 3300 ohm resistor as a snubber for the triac
driver. The app lit indicates that this should also be sufficient to protect
the triac.

I'm leaning toward the metallized polypropylene dielectric caps, such as the
DigiKey BC1879 and/or BC2218. Would these be appropriate, or would a
different type be better?

Thanks,
Neil
 
J

John Popelish

Jan 1, 1970
0
Neil said:
Which type capacitor is appropriate for a triac driver snubber?

I'm using a sensitive-gate triac (Teccor L601E3) with an optically coupled
triac driver (MOC3011 equivalent) to control a solenoid valve coil that
draws about 75 mA at 120V with a PF of about 0.15.

According to the application literature and calculations, I plan to use a
0.068 uF 400-600V capacitor and 3300 ohm resistor as a snubber for the triac
driver. The app lit indicates that this should also be sufficient to protect
the triac.

I'm leaning toward the metallized polypropylene dielectric caps, such as the
DigiKey BC1879 and/or BC2218. Would these be appropriate, or would a
different type be better?

Thanks,
Neil

Any type that is rated for across the line filtering should work. It
looks like the first one you list (the only one I looked up) has a 630
volt DC rating and and a 220 volts AC rating, so it should handle the
occasional line voltage spike pretty well.

I am wondering why you do not drive the solenoid directly with the
MOC3011. It can carry about 150 ma of load current. The snubber you
connect across the load will lower the total current a bit also (power
factor correction).
 
C

CFoley1064

Jan 1, 1970
0
Subject: Choice for snubber cap?
From: "Neil Preston" [email protected]
Date: 11/9/2004 12:32 AM Central Standard Time
Message-id: <%[email protected]>

Which type capacitor is appropriate for a triac driver snubber?

I'm using a sensitive-gate triac (Teccor L601E3) with an optically coupled
triac driver (MOC3011 equivalent) to control a solenoid valve coil that
draws about 75 mA at 120V with a PF of about 0.15.

According to the application literature and calculations, I plan to use a
0.068 uF 400-600V capacitor and 3300 ohm resistor as a snubber for the triac
driver. The app lit indicates that this should also be sufficient to protect
the triac.

I'm leaning toward the metallized polypropylene dielectric caps, such as the
DigiKey BC1879 and/or BC2218. Would these be appropriate, or would a
different type be better?

Thanks,
Neil

Hi, Neil. When you're choosing line voltage snubber caps, you really should
pick caps that have been rated as "across-the-line" capacitors. These caps are
self-healing -- that is, they're made so that in the event of an overvoltage
punch-through, the short will fuse itself, preventing a short across the line.
You can key in UL1414 as the standard to look for in the US, and CSA C22.2 No.
1-94 for Canada.

In the Digi-Key catalog, one good choice would be the Panasonic Interference
Suppressor Caps on p. 903 of the current catalog (T043). One good choice might
be DK P/N P10729-ND for an 0.068uF cap rated for 250 VAC. They're cheap ($0.20
USD ea.).

I'm kind of curious about the 3300 ohm series resistor, though. Don't you
think that's a little conservative? You've got a TO-92 triac that can handle
up to an amp, and you're only switching 75mA. Wouldn't something like a 330
ohm 1/2 watt carbon comp resistor be a better idea? Your snubber will work a
lot better and do a better job of protecting the logic triac if the cap can
soak up energy faster.

If you choose a snubber cap rated for across-the-line, then you can pick a
series resistor small enough so the cap can actually accomplish something.
Oh, yes -- don't forget the fuse.

Triac Snubber Circuit
FU1 LOAD
____ .-.
L1 o-|_--_|--------( X )----o----.
'-' | |
3AG 1A | |
| .-.
| | |330 1/2W
.--------------. | | |
| | | '-'
| | | |
| | | |
|Control Circuit _|_ ---
| | V_A ---
| | / | | 0.068uF 250VAC
| o--| | |
'--------------' | |
| |
| |
L2 o------------------------o----'
created by Andy´s ASCII-Circuit v1.24.140803 Beta www.tech-chat.de

Good luck
Chris
 
N

Neil Preston

Jan 1, 1970
0
Hi, Chris;

This particular design from the Motorola app note is actually intended to
protect the triac driver, which is triggering the gate of the triac at about
3 mA. The triac driver sees the capacitor through a 180 ohm resistor. (See
Figure 22 in the app note AN3008 at
http://www.fairchildsemi.com/an/AN/AN-3008.pdf) (The Motorola app note is no
longer available on line.)

I'm also looking at the off-state current flow around the triac through the
snubber, and trying to balance the two. Don't want the solenoid buzzing
when it's supposed to be off.

Thanks for the pointer to the capacitor. I hadn't run across that one yet.

Neil
 
J

James Beck

Jan 1, 1970
0
cfoley1064 said:
Hi, Neil. When you're choosing line voltage snubber caps, you really should
pick caps that have been rated as "across-the-line" capacitors. These caps are
self-healing -- that is, they're made so that in the event of an overvoltage
punch-through, the short will fuse itself, preventing a short across the line.
You can key in UL1414 as the standard to look for in the US, and CSA C22.2 No.
1-94 for Canada.

In the Digi-Key catalog, one good choice would be the Panasonic Interference
Suppressor Caps on p. 903 of the current catalog (T043). One good choice might
be DK P/N P10729-ND for an 0.068uF cap rated for 250 VAC. They're cheap ($0.20
USD ea.).

I'm kind of curious about the 3300 ohm series resistor, though. Don't you
think that's a little conservative? You've got a TO-92 triac that can handle
up to an amp, and you're only switching 75mA. Wouldn't something like a 330
ohm 1/2 watt carbon comp resistor be a better idea? Your snubber will work a
lot better and do a better job of protecting the logic triac if the cap can
soak up energy faster.

If you choose a snubber cap rated for across-the-line, then you can pick a
series resistor small enough so the cap can actually accomplish something.
Oh, yes -- don't forget the fuse.

Triac Snubber Circuit
FU1 LOAD
____ .-.
L1 o-|_--_|--------( X )----o----.
'-' | |
3AG 1A | |
| .-.
| | |330 1/2W
.--------------. | | |
| | | '-'
| | | |
| | | |
|Control Circuit _|_ ---
| | V_A ---
| | / | | 0.068uF 250VAC
| o--| | |
'--------------' | |
| |
| |
L2 o------------------------o----'
created by Andy=3Fs ASCII-Circuit v1.24.140803 Beta www.tech-chat.de

Good luck
Chris
The problem I am seeing here is that the snubber might pass enough
current to keep the solenoid pulled in once it is activated. The hold
current and the pull in current can be vastly different. I have seen it
happen. I would even hazard that the original value might still be a
bit low, but testing can bare that out. The 330 with .068uF might even
be enough to pull it in from power up.

Jim
 
C

CFoley1064

Jan 1, 1970
0
Subject: Re: Choice for snubber cap?
From: James Beck [email protected]
Date: 11/9/2004 11:00 AM Central Standard Time
Message-id: <[email protected]>
The problem I am seeing here is that the snubber might pass enough
current to keep the solenoid pulled in once it is activated. The hold
current and the pull in current can be vastly different. I have seen it
happen. I would even hazard that the original value might still be a
bit low, but testing can bare that out. The 330 with .068uF might even
be enough to pull it in from power up.

Jim

Hi, Jim. Check the impedance of an 0.068uF cap at 60 Hz. The cap limits the
60 Hz current, not the resistor. The purpose of the series resistor in a
snubber is to limit instantaneous current when the switch closes. The balance
between rise in voltage from switching an inductive load off, and current
inrush through the switch when switching on, is the whole art of choosing a
snubber for inductive loads. And 3 mA shouldn't be enough to hold a 75 mA
solenoid on. Generally you figure that less than 1/10 rated voltage or current
is pretty much failsafe to turn off a solenoid off (although you might get
something of a buzz -- if so, you might want to lower the capacitance rather
than increase the resistor)

From a later post, though, the OP says that the cap is actually protecting an
opto-triac rated for 150mA. In that case, a 3300 ohm resistor makes more
sense.

Chris
 
J

James Beck

Jan 1, 1970
0
cfoley1064 said:
Hi, Jim. Check the impedance of an 0.068uF cap at 60 Hz. The cap limits the
60 Hz current, not the resistor. The purpose of the series resistor in a
snubber is to limit instantaneous current when the switch closes. The balance
between rise in voltage from switching an inductive load off, and current
inrush through the switch when switching on, is the whole art of choosing a
snubber for inductive loads. And 3 mA shouldn't be enough to hold a 75 mA
solenoid on. Generally you figure that less than 1/10 rated voltage or current
is pretty much failsafe to turn off a solenoid off (although you might get
something of a buzz -- if so, you might want to lower the capacitance rather
than increase the resistor)

From a later post, though, the OP says that the cap is actually protecting an
opto-triac rated for 150mA. In that case, a 3300 ohm resistor makes more
sense.

Chris
Yep, you are correct.
It works out to ~39K, (~3 - 4mA around the triac) so I doubt that would
hold in the solenoid. That'll teach me to skip the math.

Jim
 
C

CFoley1064

Jan 1, 1970
0
Subject: Re: Choice for snubber cap?
From: James Beck [email protected]
Date: 11/9/2004 12:59 PM Central Standard Time
Message-id: <[email protected]>
Yep, you are correct.
It works out to ~39K, (~3 - 4mA around the triac) so I doubt that would
hold in the solenoid. That'll teach me to skip the math.

Jim

You'll notice I didn't show the math, either! ;-)

Chris
 
J

John Popelish

Jan 1, 1970
0
CFoley1064 said:
Hi, Neil. When you're choosing line voltage snubber caps, you really should
pick caps that have been rated as "across-the-line" capacitors. These caps are
self-healing -- that is, they're made so that in the event of an overvoltage
punch-through, the short will fuse itself, preventing a short across the line.
You can key in UL1414 as the standard to look for in the US, and CSA C22.2 No.
1-94 for Canada.

Very good advice.
In the Digi-Key catalog, one good choice would be the Panasonic Interference
Suppressor Caps on p. 903 of the current catalog (T043). One good choice might
be DK P/N P10729-ND for an 0.068uF cap rated for 250 VAC. They're cheap ($0.20
USD ea.).

I'm kind of curious about the 3300 ohm series resistor, though. Don't you
think that's a little conservative? You've got a TO-92 triac that can handle
up to an amp, and you're only switching 75mA. Wouldn't something like a 330
ohm 1/2 watt carbon comp resistor be a better idea? Your snubber will work a
lot better and do a better job of protecting the logic triac if the capcan
soak up energy faster.

Also excellent advice. The resistor is necessary to let the TRIAC
turn on without exceeding its peak current capability, but only
degrades the snubbing operation when the TRIAC turns off.
If you choose a snubber cap rated for across-the-line, then you can pick a
series resistor small enough so the cap can actually accomplish something.
Oh, yes -- don't forget the fuse.

Triac Snubber Circuit
FU1 LOAD
____ .-.
L1 o-|_--_|--------( X )----o----.
'-' | |
3AG 1A | |
| .-.
| | |330 1/2W
.--------------. | | |
| | | '-'
| | | |
| | | |
|Control Circuit _|_ ---
| | V_A ---
| | / | | 0.068uF 250VAC
| o--| | |
'--------------' | |
| |
| |
L2 o------------------------o----'
created by Andy´s ASCII-Circuit v1.24.140803 Beta www.tech-chat.de

Good luck
Chris

If you put the snubber across the TRIAC, it will snub just fine, but
does not lower the average current any, via power factor correction.
It also allows a leakage current to pass through the load when the
TRIAC is off.

Putting the snubber network across the load, instead, lowers the total
load current but might allow an occasional half cycle of fault
conduction if a line spike occurs.
 
N

Neil Preston

Jan 1, 1970
0
Hello again, John;

I had played with the idea of putting a cap across the coil for the reasons
you mention. I figure that a 1.6 uF cap would make the solenoid coil a
parallel resonant circuit at 60 Hz, bring PF to 0 etc. But, I would also
expect some ringing at shutoff..... Plus, caps of that value are large and
expensive.

In digging through a fairly extensive library of books (I taught electronics
for 17 years) I found very little on snubbers except in some RCA and
Motorola databooks. In all of them, the snubbers are placed across the
triac. No mention is made of putting it across the load.

Neil


CFoley1064 said:
Hi, Neil. When you're choosing line voltage snubber caps, you really should
pick caps that have been rated as "across-the-line" capacitors. These caps are
self-healing -- that is, they're made so that in the event of an overvoltage
punch-through, the short will fuse itself, preventing a short across the line.
You can key in UL1414 as the standard to look for in the US, and CSA C22.2 No.
1-94 for Canada.

Very good advice.
In the Digi-Key catalog, one good choice would be the Panasonic Interference
Suppressor Caps on p. 903 of the current catalog (T043). One good choice might
be DK P/N P10729-ND for an 0.068uF cap rated for 250 VAC. They're cheap ($0.20
USD ea.).

I'm kind of curious about the 3300 ohm series resistor, though. Don't you
think that's a little conservative? You've got a TO-92 triac that can handle
up to an amp, and you're only switching 75mA. Wouldn't something like a 330
ohm 1/2 watt carbon comp resistor be a better idea? Your snubber will work a
lot better and do a better job of protecting the logic triac if the cap can
soak up energy faster.

Also excellent advice. The resistor is necessary to let the TRIAC
turn on without exceeding its peak current capability, but only
degrades the snubbing operation when the TRIAC turns off.
If you choose a snubber cap rated for across-the-line, then you can pick a
series resistor small enough so the cap can actually accomplish something.
Oh, yes -- don't forget the fuse.

Triac Snubber Circuit
FU1 LOAD
____ .-.
L1 o-|_--_|--------( X )----o----.
'-' | |
3AG 1A | |
| .-.
| | |330 1/2W
.--------------. | | |
| | | '-'
| | | |
| | | |
|Control Circuit _|_ ---
| | V_A ---
| | / | | 0.068uF 250VAC
| o--| | |
'--------------' | |
| |
| |
L2 o------------------------o----'
created by Andy´s ASCII-Circuit v1.24.140803 Beta www.tech-chat.de

Good luck
Chris

If you put the snubber across the TRIAC, it will snub just fine, but
does not lower the average current any, via power factor correction.
It also allows a leakage current to pass through the load when the
TRIAC is off.

Putting the snubber network across the load, instead, lowers the total
load current but might allow an occasional half cycle of fault
conduction if a line spike occurs.
 
J

John Popelish

Jan 1, 1970
0
Neil said:
Hello again, John;

I had played with the idea of putting a cap across the coil for the reasons
you mention. I figure that a 1.6 uF cap would make the solenoid coil a
parallel resonant circuit at 60 Hz, bring PF to 0 etc. But, I would also
expect some ringing at shutoff..... Plus, caps of that value are large and
expensive.

No need to achieve resonance to reduce the current a bit. Just reduce
the resistor till the peak current possible (turn on at peak voltage)
starts to get appreciable. If the cap passes 1/8th of the solenoid
current, it can reduce the solenoid current by about that amount.
This could get you well below the thermal limit that keeps you from
driving the load directly with the isolator. Large pads on the
isolator pins (without violating voltage rules) helps there, also.
In digging through a fairly extensive library of books (I taught electronics
for 17 years) I found very little on snubbers except in some RCA and
Motorola databooks. In all of them, the snubbers are placed across the
triac. No mention is made of putting it across the load.

If the source impedance is essentially zero, it works either place,
since it keeps the inductive load from producing a sudden voltage
change when the TRIAC turns off at zero current but the source is not
at zero voltage because of the inductive lag. The risk of putting it
across the TRIAC is that if the capacitor shorts it keeps the load
energized, and otherwise leaks current through the load any time the
TRIAC is off. The risk ot putting it across the load is that if the
cap shorts, it overloads the TRIAC, and if there is a line voltage
spike, it goes through the cap and risks false triggering the TRIAC,
though this is often inconsequential.
 
R

rayjking

Jan 1, 1970
0
Neil,

The reason for the snubber is to limit the dv/dt across the triac so it does
not turn on ( either when the mains are applied or when the inductive load
creates dv/dt from the residual current after zero current crossing ( which
is not zero voltage crossing )). It sounds like your relay has such a high
impedance that it cannot cause a very high dv/dt across the capacitance of
the triac to need a snubber at all. Having said that you may need a very
small snubber if the triac is a low dv/dt or have a low voltage rating. If
you select a triac with a voltage rating much higher than required the need
for a snubber diminishes.


Ray
 
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