John Larkin said:
[...]
Darn, now you've got me curious. I wish people wouldn't do that.
Why? How can you consider possibilities without curiosity?
ftp://66.117.156.8/VAT-20.zip
That's a Mini-Circuits VAT-20, a cheap 6 GHz, 20 dB attenuator.
The 18 GHz parts are a lot smaller.
What's the schematic look like? The black rectangles look like thick
film resistors. But you can barely see the outline of something else
on the surface. Is that thin-film?
Also, it looks like a single section 40dB attenuator for 18GHz may
be difficult for a number of other reasons besides the ones I gave
above. I did some research on microwave attenuators.
Agilent states their attenuators use thin film:
"Agilent attenuators achieve flat-frequency response and high
accuracy through the use of thin-film attenuator cards. These cards
are composed of high-stability tantalum nitride resistive film,
deposited on sapphire or alumina substrates."
http://www.nit.eu/oferta/wypozyczanie/pdf/g30/Agilent-8494B.pdf
Vishay sells microwave thin-film resistors that go up to 2kohm:
"Industry's Smallest Thin-Film Resistors for Microwave Applications
Offer High Performance in Chip as Small as 0.010" by 0.020""
http://www.vishay.com/company/press/releases/2003/030425resistor/
Hittite recently announced three wideband attenuators for the DC to
25 GHz frequency band. The maximum attenuation is 20dB:
http://www.hittite.com/products/view.html/view/HMC656LP2
Barrie Industries offers a thin-film chip attenuator. The maximum
attenuation is 30dB:
http://www.barryind.com/en/AT.html
IMS offers thin-film attenuators for DC to 20 GHz. The maximum
attenuation is only 10dB. The higher attenuations have a much lower
frequency range:
http://www.ims-resistors.com/A-series.pdf.
MSI offers thin film attenuators to 24dB at 20GHz:
http://www.rikei.co.jp/dbdata/pdf/MSAT567.PDF
So the maxium attenuation I could find in a single section
attenuator for 20GHz is 30dB or less. If a 40dB attenuator exists,
it didn't show up in an extensive search.
I did find another on-line attenuator calculator. It handles PI, T,
Bridged-T, and Balanced attenuators. It doesn't require javascript:
http://www.microwaves101.com/encyclopedia/calcattenuator.cfm
Benjamin Lewis has calculators that allow different input and output
impedances. They also don't require javascript:
http://benl.co.uk/webapps/attenuator-calculators/pi-type
Microwaves 101 has an excellent page on microwave thin-films. They
explain that 2 microinches of tantalum nitride (TaN) has a DC
resistance of about 50 ohms per square. They go on to explain:
"This thickness of TaN is less than 1% of a skin depth at X-band, so
the RF sheet resistance is very nearly equal to the DC value. The
plot below shows how the RF skin depth varies over frequency; the
error is only about 1% all the way up at W-band, less at lower
frequencies. Nothing to concern yourself with."
http://www.microwaves101.com/encyclopedia/RF_sheet_res_examples.cfm
So thin film is a necessity at these frequencies due to skin effect.
Here's the catch of the day. Triquint Semiconductors show how to
calculate the attenuation of the evanescent wave in microwave
cavities. The following paragraphs are especially interesting:
"Design Guidelines for Microwave Cavities"
"These equations provide a good first order approximation to the
problem and can sometimes highlight serious radiation issues before
the design is frozen. Due to the many other variables which can add
to, or subtract from, the radiating or propagating signal
(bondwires, substrates, microwave structures, filters, passive
components, etc), it is best to stay as conservative as the design
will allow. At higher frequencies such as 40 GHz it becomes
difficult to build a channel below the waveguide cutoff frequency
(b=0.147 inches at 40 GHz) and still support the circuit element
sizes. To achieve a 3x ratio at 40 GHz would require a channel width
of 0.049 inches and a height from module floor to lid less than this
value."
"If the design dictates that active components, such as MMIC
amplifiers, be placed in a propagating waveguide channel, it is
prudent to limit their gain to 20 or 30 dB maximum. The use of
absorber on the lid in this case will almost always be required and
some gain ripple due to radiative feedback of the output signal can
be expected. The best course of action is to keep everything very
close to the ground plane. This reduces to a minimum the radiation
of components such as bondwires and other transitions. It is not
uncommon for a MMIC amplifier with 15 or 20 dB of gain to lose about
1 dB when a lid with absorber is placed above the MMIC. This is an
indication that the radiative signal level is not negligible."
http://www.triquint.com/prodserv/tech_info/docs/mmw_appnotes/DesignGuidel
inesApNote.pdf
This indicates you might want to stay at or below 20 dB in
single-section precision attenuators, as well as wideband
amplifiers.
For critical high frequency work, you might want to look at chip
bonding. Luis Cupido has started a Yahoo group to discuss the
issues. The registration is free.
http://tech.groups.yahoo.com/group/chip-hybrids/
(Thanks to John Miles KE5FX for mentioning this group in one of the
mailing lists.)
Luis Cupido's web site is a cornucopia of information for anyone
interested in high frequency work. He even describes a Corner Cube
Harmonic Mixer for 411GHz:
http://w3ref.cfn.ist.utl.pt/cupido/
We are surrounded by a wealth of information that is available
instantly for little or no effort. But the answers to one question
immediately create more questions.
How can you not be curious?
Mike Monett