Maker Pro
Maker Pro

Very thin wire in an ac motor?

Arnak

Apr 1, 2011
26
Joined
Apr 1, 2011
Messages
26
Hi,

I recently had to repair a small (Hobby) single phase 240V AC motor.

The fault was that one of the wires from the field coils (stator) to one of the brushes had broken.

The repair worked fine but I wondered why such very very thin wire is used from the coils?

When I say thin I mean not a lot thicker than a human hair, I assume that there is a reason for that?

Can anyone explain that for me, please?

Thank,

Martin
 
Last edited:

crutschow

May 7, 2021
850
Joined
May 7, 2021
Messages
850
I assume that there is a reason for that?
Yes.
For a small motor to operate from 240Vac, the field coil inductance must be very high to minimize the field current and keep the core from magnetically saturating, which requires a lot of turns.
To get a lot of wire turns around a small coil requires the use of very thin wire.
 

Arnak

Apr 1, 2011
26
Joined
Apr 1, 2011
Messages
26
Yes.
For a small motor to operate from 240Vac, the field coil inductance must be very high to minimize the field current and keep the core from magnetically saturating, which requires a lot of turns.
To get a lot of wire turns around a small coil requires the use of very thin wire.

Great, thanks for the answer!

Martin
 

Minder

Apr 24, 2015
3,478
Joined
Apr 24, 2015
Messages
3,478
Also must be a Universal motor (AC/DC) if the fields are in series with the armature as it sounds.
The rpm on these are controlled principally by the load
 
Top