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Soundcraft mixer gain pot failure

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Erik Walthinsen

Jan 1, 1970
0
At church we've got a Soundcraft Spirit LX7 24-channel mixer, about 7-8
years old, working fine until we took it apart a month ago for
significant cleaning. ;-(

Everything works *except* for the gain pot on one of the channels (of
course, *the* most frequently used channel... /me strangles Murphy).
Over the last few weeks it's exhibited various symptoms, then worked
fine for quite a while, then failed, then worked, etc...

The current failure mode, which seems persistent, basically has the gain
of the mic preamp cranked way up. With the gain pot at "zero" (below
unity), I get a signal that seems roughly comparable with a normally
functional channel with the gain pot cranked all the way up. If you
turn the pot clockwise, the gain goes up even further, well beyond what
is useful or safe.

I haven't yet done exhaustive tests with the rest of the channel strip,
but I believe that the failure is contained within the preamp. I know
the circuit is pretty darn simple, consisting exclusively IIRC of little
8-SOIC opamps and passives. I don't remember if there were any discrete
transistors around, but if so there aren't too many, and they're really
tiny ;-(

We'll have an oscilloscope to debug this, and of course there are 23
other channels to reference against, but does anyone have any early
hints as to where to start looking, or what kind of failed component we
might be looking at? Knowing the little I do about analog design, I
strongly suspect a walking-wounded op-amp from some kind of un-noticed
static discharge during our cleaning. It could also be a physical
failure, either loose wire (unlikely as there are no wires in the
*middle* of the circuit, just on the input and output sides) or loose trace.

Anyway, I'd appreciate any hints, and I'll try to make sure to post an
update once we've dug into the board. We have a few months before we
*must* have it fixed, as there are spare channels I've moved that mic
over to for the moment, but come July we're gonna need the *whole* board.

TIA,
Omega
aka Erik Walthinsen
 
T

TimPerry

Jan 1, 1970
0
Erik Walthinsen said:
At church we've got a Soundcraft Spirit LX7 24-channel mixer, about 7-8
years old, working fine until we took it apart a month ago for
significant cleaning. ;-(

Everything works *except* for the gain pot on one of the channels (of
course, *the* most frequently used channel... /me strangles Murphy).
Over the last few weeks it's exhibited various symptoms, then worked
fine for quite a while, then failed, then worked, etc...

The current failure mode, which seems persistent, basically has the gain
of the mic preamp cranked way up. With the gain pot at "zero" (below
unity), I get a signal that seems roughly comparable with a normally
functional channel with the gain pot cranked all the way up. If you
turn the pot clockwise, the gain goes up even further, well beyond what
is useful or safe.

I haven't yet done exhaustive tests with the rest of the channel strip,
but I believe that the failure is contained within the preamp. I know
the circuit is pretty darn simple, consisting exclusively IIRC of little
8-SOIC opamps and passives. I don't remember if there were any discrete
transistors around, but if so there aren't too many, and they're really
tiny ;-(

We'll have an oscilloscope to debug this, and of course there are 23
other channels to reference against, but does anyone have any early
hints as to where to start looking, or what kind of failed component we
might be looking at? Knowing the little I do about analog design, I
strongly suspect a walking-wounded op-amp from some kind of un-noticed
static discharge during our cleaning. It could also be a physical
failure, either loose wire (unlikely as there are no wires in the
*middle* of the circuit, just on the input and output sides) or loose trace.

Anyway, I'd appreciate any hints, and I'll try to make sure to post an
update once we've dug into the board. We have a few months before we
*must* have it fixed, as there are spare channels I've moved that mic
over to for the moment, but come July we're gonna need the *whole* board.

TIA,
Omega
aka Erik Walthinsen


very likely the wiper in the slider pot has gone intermittent (or some
associated part of the fader like solder joint)

as this is the highest used pot the resistive material which the wiper
contact might be completely worn out. in this case replacement of the pot is
pretty much the only workable option.
 
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Peter Kolbe

Jan 1, 1970
0
Hi Erik

If you could please do me a favour.
I see that you have the LX7 mixer open.

I have the same mixer with the opamp that drives aux 5/6 toasted, and before
I open the mixer, I want to have a replacement Opamp on hand
I would really appreciate it if you could please look for me at the centre
board (near the rear). I am looking for the number of the Opamp that drives
Aux 5/6 Outputs.
..

Thanks
Peter
 
P

Peter Kolbe

Jan 1, 1970
0
First guess is either some 'Gunk' has gotten into the pot,
or that one of the connections between the pot and the board have become
broken/loose/bad solder joint.


Peter
 
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