I've looked at this thread a few times, but stayed off it because the OP seemed to want to re-invent the wheel for himself; and I don't want to be "that guy" who tells hobbyists that "It's already been done, and the commercial product is better than anything you can make in your garage." I have my own projects (some of which I actually finish) that I enjoy doing, even though the commercial product is better. So I kept to myself.
However, my experience with PIR "motion sensors" may provide some insight here. As Dave said earlier, Electric-T, you should have posted at the end of your original thread, because I'm missing data here that would help and I'm not inclined to make a research project out of finding it.
I would recommend that you hold off on ordering more "PIRs". Without the model number and spec sheet, I don't know exactly what your "PIR" is, but as far as I can tell from what I'm reading here, your "PIR sensor" may be working as designed, and replacing it with new sensors won't change that. Troubleshooting-by-Replacing-Parts can be an expensive and time-consuming process.
Just for fun, you might see if you can fit your device in your freezer, if you can get the door closed over the wires, and then power it up and see if it trips in an environment of extremely low ambient IR.